2.30 CONSTRUCTION PERIOD
2.31 ADMINISTRATION OF THE CONTRACT PERIOD
Contract Types
Three types of working day contracts are:
In addition, a contract may include an intermediate contract period (completion date) for completing certain phases of work. In all cases, the contract documents will identify a maximum project duration, i.e., working days. Project durations, identifying the time allowed to complete work, are used to calculate dollar amounts of liquidated damages and incentive/disincentive assessments.
An approximate start date is designated for the purpose of allowing a contractor some leeway in planning their work. The contractor and project engineer are to develop an agreed starting date.
A contractor may request to start work anytime after execution of the contract and before the approximate start date. This request is subject to approval by the project engineer and if approved, working days will be charged when work is actually started. If approval is given, contractors will be required to sign a waiver giving up any right to claim extra compensation for damages due to delays related to their early commencement. Any contractor asking to start early, shall not interfere with operations of other contractors who have first right to the site.
The guidelines for charging working days are explained in Specifications 1108.02 and 1108.06 and in the following case:
The policy on charging of working days in this situation is as follows: Whenever paving operations are in progress, working days are charged when paving is identified as the controlling operation, even though there may be a section of the project that cannot be paved because of some uncompleted work. If paving operations must be suspended or cannot start because of this uncompleted work, charging of working days should also be suspended. The contractor and project engineer shall agree on a date for resuming paving operations.
The site is considered not available if the contractor's operation would be restricted or curtailed to the extent that production is reduced because of insufficient or excluded areas. Examples of contracts often delayed are:
Working days will be charged whenever the contractor is working on the controlling operation, whether before or after the approximate start date. A "Notice to Proceed" shall be issued if the project engineer determines there are sufficient reasons and available areas to expect the contractor to be working. If the contractor does not start on or before the 15th day following a "Notice to Proceed," charging of working days will begin on the 15th day.
Factors to be considered are amount of work available to the contractor, safety, other contracts, other work, opening the road to traffic, etc.
Examples of this type of contract are interstate fencing and signing. In either case, a contractor will only be able to work as areas are completed and become available. Contractors may be expected to work in somewhat confined or limited areas due to other contractors.
B. Late Start Date
When a contract includes a late start date, the contractor may start work any time after
execution of the contract if permitted by specifications and weather. If an early start
is allowed, working days will be charged commencing when work is actually started.
Otherwise, working days will be charged starting on the late start date.
Occasionally a contractor will start a project, complete several items of work, and then request that working days be suspended. The charging of working days may be suspended only when the contractor begins work on the project before the late start date and with the approval of the project engineer. Project suspensions should normally not be allowed after the late start date, unless the project has been opened to traffic. See “Project Suspensions” that follows.
Example of an intermediate project suspension:
Usually the road will not be closed and construction work will be accomplished while
maintaining traffic. Before work is suspended, the road must be left in a condition
that is at least as safe as it was before the start of any preliminary work. (Refer to
"Project Suspensions" in the following section.) After suspending work, a new
late start date is calculated using the number of working days remaining at the time of
suspension. A statement indicating work is suspended and the new late start date should
be reported on the appropriate "Weekly Report of Working Days." The charging
of working days would be resumed starting on the new date or when the contractor resumes
work, if earlier.
C. Specified Start Date
When a contract includes a specified start date, the contractor can expect the site
to be available by the start date specified. The guidelines for charging working days
are covered in the applicable specifications. Starting work after the specified start
date, except as noted in the specifications, is unacceptable. Therefore, a contractor
is expected to have a sufficient work force available to start work not later than the
specified date.
Working Day
A working day assumes that work is
able to be performed on the controlling item (or operation) of work and is defined as
any calendar day except:
NOTE: With the exception of Sundays, it is not intended to automatically restrict work on highways where traffic volumes are not a concern. In fact, contractors should be allowed to work on activities that can be accomplished with minimal impact on traffic. The specification is intended to allow a project engineer the authority to approve (or deny) a contractor's request to work on normally excluded working days. Permission should be evaluated as to how the proposed work impacts traffic - based on site experience, contractor's operation, and project schedule. Any decision to allow work during normally excluded times, shall be pre-approved by the District Construction Engineer.
Working days (reference Appendix 2-27) will be charged when work actually begins on the contract, unless:
Calendar Day
Calendar days are typically used
on Incentive/Disincentive projects. As the name implies, calendar days are every day
shown on the calendar beginning at 12:01 AM and ending at 12:00 midnight.
There is clarification for charging calendar days noted in Specification 1111. It states in part: Additional closure days for weather delays will not be allowed for the first 5 consecutive closure days by adverse weather (i.e. rain, snow, extreme heat, etc.). The specification identifies non-weather related extraordinary circumstances which will be considered provided they cause a delay.
NOTE: Additional closure days have to be authorized by writing a "Substantial" Change Order to the project.
Controlling Item of Work
The controlling item (or operation) of work is: Work that is (or could be) in progress
at any given period of time, and would have the greatest influence on the duration of
the contract.
Stated another way: At a given point in time, any task which has the greatest impact on completing the project on time, will be considered the controlling item of work.
There can be only one controlling item (or operation) of work at any given time. Also, by definition: A controlling item (or operation) of work should change as the project progresses from start to finish, and the item (or operation) need not be completed to change. For example:
For contracts with a critical path method (CPM) schedule, the controlling item (or operation) is identified by its appearance on the critical path. For contracts without a CPM, determining the controlling item (or operation) is not as straightforward and is decided by the project engineer. In these cases, the project engineer should include input from the prime contractor and then decide:
Construction operations must be able to occur on the controlling item (or operation) before a working day will be assessed. A working day will not be charged unless work can be performed on the controlling item (or operation) of work, even if a contractor is working elsewhere on the project. Factors considered outside the contractor's control are:
B. Insufficient survey stakes, late acceptance or testing of materials, or lack of inspection support could result in suspension of working days PROVIDED the item in question is a controlling item (or operation) of work AND:
Note: There has to be a clear impact to completing the project on time before a suspension, or additional contract days will be considered.
C. Strikes which are not directed against the contractor. For example: A labor strike against a material fabricator, after the project has started. Or a trucking strike which at a minimum affects all transportation in a particular region where materials or supplies must come from.
D. Legal stoppages are reason to suspend charging of contract time if they are a result of legal action: (1) against the contracting authority, or (2) against the contractor and are not based on a specification interpretation or violation of the contract documents.
E. A controlling item (or operation) could be impacted for reasons such as:
F. Late Delivery of Material. Procurement of material for a project is solely the contractor's responsibility. Contract time credits for late delivery will be considered only when the contractor documents:
Contract time credits (working or calendar days) may be allowed for the difference between promised and actual delivery dates. However, the promised delivery date must have been realistic, acceptable, and fully documented to the satisfaction of the project engineer. Time credits could be allowed for late delivery if the problem developed after a project was let because of:
G. Redoing work that had been completed, but was damaged or destroyed for reasons beyond the contractor's control. For example: A grading contractor is working on a project and rain occurs. The contractor starts back to work and has to disk previously placed material to dry it out. Working days should not be charged until the site is back to "reasonably" the same condition it was prior to the rain. (Note: Drying borrow material, after a rain, would also be included in this scenario.)
RATIONALE: If a contractor is willing to place special "early" effort into a project, or if the contractor has to redo work which was damaged, the intent is not to penalize that effort by charging contract time until the site is back to its "original" condition.
Obviously, an alternate would be for a contractor to wait until site conditions are perfect and then resume work. This is not beneficial to either the contracting authority or the contractor.
H. Change orders and plan revisions could affect the controlling operation. Requests for contract time extensions must be initiated by the contractor. Preferably such requests are identified during development of the change order. Each request must be submitted to the project engineer in sufficient detail to allow for an independent, factual analysis. All reviews are to ascertain if changes, or delays, impacted execution of work and/or overall project completion time. For projects with a CPM schedule, simply providing an updated schedule, without substantiating information detailing changes, will be inadequate for a comprehensive review.
For large overruns, the magnitude and impact may not be readily known until the final quantities have been determined. In such situations, relative information should be included as notes on the Working Day Report.
I. Natural Disasters are typically a result of storms which produce catastrophic results and supersede "adverse weather" described in "A" above. In Iowa, the Governor's office issues disaster proclamations.
A suspension order may be issued on any project in a declared disaster area. Recommendations for a disaster suspension will be initiated by the project engineer, reviewed by the District Construction Engineer, and forwarded to the Office of Construction for final approval. Disaster suspensions will be considered for projects regardless of a contractor's working status, i.e., actively working or not yet mobilized to the site. Time credits could also be considered for damages to plant facilities, equipment, supplies, partially completed work, and completed work which must be redone.
J. The "Weekly Working Day Report" (Form 830238) becomes a very important document in providing a historic record of events. This form should include notes about delays and other pertinent information that can be used later to assist in resolving disputes that may arise.
Special Considerations
A. Adjusting Liquidated Damages
Further, a contractor would be expected to retain or obtain sufficient equipment and work force necessary to complete the remaining work within a reasonable time. Normally 30 calendar days would be considered adequate time to allow for completing minor work under this provision. One method for administering working days on projects that are substantially completed with only clean-up/punchlist items remaining to be completed (typically in the following spring) is to advise the contractor that charging of working days will resume in 31 days. This allows the contractor to complete the project with no working days for clean-up work if it is completed with the 30-day period.
B. Winter Work
However, a contract period ends when the contractor has used all the specified number of working days. Therefore, if a contractor has used all allowed working days and has not completed the project and continues (or is required) to work after November 15, working days will be charged.
This could also apply on intermediate completion dates. If all specified working days for an intermediate completion are used, but contract time remains for completing the project and the contractor continues (or is required) to work after November 15, working days would be charged until the intermediate completion work is completed. But, charging working days would then be suspended until April 1.
The two situations above assume work can be completed sometime after November 15. This is not always the case. Anytime working days are charged during winter free time because of uncompleted work, a contractor will be required to work as long as conditions are favorable for work to occur. At the point where weather and/or site conditions prohibit acceptable constructive work to continue, a suspension will be issued and work will be commenced at the first opportunity in the spring.
The project engineer may require the contractor to place temporary materials prior to a suspension in the following situations:
If the contractor wishes to start work prior to April 1 and the contract proposal allows winter free time, the contractor is required to request authorization to commence work prior to April 1. If the project engineer approves the request, a condition shall be imposed that the contractor is not entitled to compensation for delays when not able to work during the winter free period. This condition shall also be used when a contractor submits a CPM schedule indicating work performed prior to the contract period.
C. Project Suspensions
However, if it is apparent the intended suspension would make it impossible for a contractor to complete the project within the intended construction season, The contractor will be advised that suspension of work will not be approved and charging of working days will continue.
If it is necessary, or required, that the road be closed to traffic because of the preliminary work, a suspension will not be allowed and working days will be charged unless there are extenuating circumstances or situations.
Charging of working days may be suspended on substantially completed contracts when only clean-up of the project site and/or completion of minor work remains. The specification that provides for this allowance depends on whether liquidated damages have accrued at the time of suspension.
For contracts that have not accrued liquidated damages at the time of suspension, Article 1108.06, "Temporary Suspension of Work" is to be followed and working days will not be charged when the following conditions are met:
If approved, the project engineer will notify the contractor that working days will be suspended. This may be accomplished by the project engineer noting on the weekly working day report that charging of working days is suspended. If the request is not approved, the project engineer must advise the contractor in writing of the reasons the suspension is denied. The contractor should be provided with a response to their request in a timely manner.
It is important to note that this procedure is not intended to allow a suspension for an indefinite period of time without a planned and approved schedule for completing the work. The project engineer may resume working day charges when the approved suspension expires if the contractor fails to complete the work in accordance with the schedule submitted with the request for suspension.
On contracts that have exceeded the allowable number of working days allowed and are accruing liquidated damages, Article 1108.09, "Failure to Complete Work Within Contract Period" is to be followed. In this case, working days should not be charged when the following conditions are met:
D. Projects Behind Schedule
No mandatory acceleration action is required of the contractor unless a project is 10 percent, or more, behind schedule.
A letter to the contractor will be required when a project is more than 20% behind schedule. This letter should reiterate the contractor's obligation to expedite the work and remind them of the various provisions of Specifications 1103.01B and 1108.02H. The letter should also request a reply from the contractor on steps which will be implemented to improve work progress within the next two weeks, and to ultimately have the project completed on time.
The District Construction Engineer and Office of Construction should be notified at the end of 14 additional working days if:
2.32 NOTICE TO PROCEED (FORM 830237)
Generally, formal notification is not necessary if:
If a contractor does not appear to be ready to start on the agreed date, or project conditions warrant an earlier start date, the project engineer may issue a "Notice to Proceed." Examples of these cases are:
In either case the contractor should be contacted to discuss relevant issues and attempts made to redefine a new start date. However in the absence of an agreement, or if the contractor is not amenable to starting work as needed, the project engineer should issue a "Notice to Proceed."
NOTE:
1. In the absence of an agreement, a "Notice to Proceed" must be issued
before working days can be charged.
2. A starting date in the "Notice to Proceed" must not be less than 15
calendar days after date of issuance.
3. Working days will be charged beginning on the 15th calendar day after the Date
Issued on the "Notice to Proceed," or when the contractor begins work,
whichever comes first.
2.33 WEEKLY REPORT OF WORKING DAYS (FORM 830238)
Except for tracking Critical Closure Days, the forms look about the same and their preparation is similar.
Preparation of Form 830238
The
form is divided into two basic sections, one for reporting working days used and the
other for reporting work progress. Instructions for preparation are as follows:
1. Contract Start Date
2. Length of Project
3. Type of Work
4. Days of Week
5. Controlling Operation
When work is stopped or suspended and working days are not charged, the reason for not charging time should be noted under "explanation of delays."
When a contractor is not working and working days are being charged, give the reason why there is no work in progress, if known. For example, under "Explanation of Delays" and/or "Remarks" note something like: Waiting for subcontractor to mobilize.
6. Working Days Charged
Refer to Construction Manual 2.34 for adjustment of time charged in FieldBook/Field Manager contracts.
7. Work Progress
Report Number | Type of Work | % Complete |
6 | Pier 2 |
40 60 20 |
7 | Piling (Furnish & Drive) |
90 10 30 |
8 | Pier 2 |
70 95 100 |
Such reporting may seem nonsensical, however, individuals using this report often need "quick" historical data that is unavailable elsewhere.
8. Percent Complete
Preparation of Incentive/Disincentive Form
As noted above, the Office of Construction has pre-printed a "Weekly Report of Working Days"
form for projects specifying Incentive/Disincentive (I/D). This form (
Form 830241) tracks both working and calendar days on the same form.
Preparation of Form 830241 for incentive/disincentive is generally the same as for Form 830238 except:
Multiple Sites on a Contract
A contract may consist of multiple “sites” in addition to the overall contract, which
is known as Site 00. Multiple sites are used when smaller specific portions of the
contract are required to be completed in a time frame that is different than the
overall contract. The site numbers, site description, start date, and time allowed
are described in the “Proposal Details.”
Multiple site contracts include:
For multiple site contracts, working days for each site, including the overall contract (Site 00), will be administered independently based on the controlling operation for the site. A work day will be charged to a site when work is done on the controlling item of that site.
An example of a proposal that includes multiple sites:
A typical scenario may be that, due to wet weather, conditions allow work on controlling operations of Sites 01 and 03, but not on Site 00 nor 02. In this example, time would be charged to sites 01 and 03, but not to the overall contract (Site 00) or Site 02.
Occasionally a proposal will include an intermediate construction period, have a liquidated damage clause, and a statement which paraphrasing states: Liquidated damages will not be charged for work prior to (XXX date) regardless of working days used. In this case, the "XXX date" will be the date (typically approximate start date) for a following contract. Use of this clause is intended to allow a contractor flexibility and latitude in their schedule, while fixing a point in time that a future contractor can reasonably assume a site will be available. If the first contractor does not meet that date, liquidated damages will be assessed because a future contractor/contract is impacted.
When intermediate construction period requirements have been met, the "Remarks" section on Form 830238 should be noted with "final" and:
2.34 LIQUIDATED DAMAGES & EXTENSION OF CONTRACT TIME
If project level good faith efforts fail to resolve differences, the project engineer shall request negotiation assistance from the District Construction Engineer. In addition, factual information relative to the issue(s) shall be forwarded to the Office of Construction.
Should combined efforts described above fail to resolve dispute(s), the issue will be considered to have reached an impasse. At this point, a meeting with all affected parties shall be scheduled with representatives from the Office of Construction.
If liquidated damages remain after considering possible working day credits or time extensions, a change order is to be written. The amount of liquidated damages shall be written as a non-substantial credit change order using the item numbers of 6200-110810 (metric) or 6200-1108010 (English). The Office of Construction will not process a Final Voucher until all liquidated damage claims are settled.
2.35 EQUIPMENT RENTAL RATES
Rental Rate Blue Book
The Rental Rate Blue Book is a recognized standard rate guide which can be used to
determine rental rate cost in force account work and to substantiate equipment costs for
agreed price work. Typically, this method of determining rental costs is used when a
contractor owns, or has a long term lease for any equipment in question, but does not have
an established rental cost per unit of time. Rental Rate books are published semi-annually
as a 3 volume set. The set covers a broad range of types and ages of construction equipment.
The volumes are arranged to include information based on the age of equipment:
Volume 1 - past 5 years
Volume 2 - 6 to 10 years
Volume 3 - 11 to 20 years
One of the greatest challenges in using Rental Rate books is finding a particular
piece of equipment. It is important that contractors provide complete, definitive,
information relative to a particular piece of equipment, i.e., manufacturer, model
number, type, size, horsepower, bucket or box capacity, equipment weights, and age.
Such information is equally important as equipment ages beyond 10 years because the
listing breakdown becomes less detailed. Further, it is often necessary for the project
engineer to use all available information in finding reasonable alternates for non-listed
equipment.
Data published in Rental Rate books provide a detailed guide to costs associated
with equipment ownership, rental, and usage. (NOTE: Operator wages are not included.)
To use Rental Rate costs, several adjustment factors must be applied before a user gets
to the "bottom line." A detailed explanation of individual adjustments is
provided in Volume 1's "Introduction" section. For Iowa DOT applications,
equipment monthly rental rates shall be adjusted by:
A. Regional Adjustment Factor
U.S. maps have Iowa divided into two regions by a line running roughly from Dubuque to Council Bluffs. For uniformity of application, projects on and north of Highway 30 will be included in the northern region and work south of Highway 30 in the southern region. Regional adjustment factors apply to rental rates only and are not to be used to adjust hourly operating costs.
To make Regional Adjustments, multiply the monthly rental rate times the appropriate adjustment factor.
B. Rate Adjustment Factor
Rate Adjustment Tables included in the front of each section list equipment in that section, date of equipment manufacture, and an adjustment factor. Instructions for using Rate Adjustment Tables are included in the "Introduction" section. Rate adjustments apply to rental rates only and are not to be used to adjust hourly operating costs.
To make Rate Adjustments, multiply the previously adjusted monthly rental rate times the appropriate adjustment factor.
C. Rate Element Adjustment (Indirect Cost)
Rental Rate Books include a Rate Element Adjustment Factor for removing indirect costs. (Refer to the Rental Rate Book "Introduction" section should a deduction be needed.)
Invoiced Rental Costs
There are times where a contractor will obtain needed special or extra equipment
at a rental facility. Iowa DOT reimburses rental costs for providing equipment
and highly specialized attachments, equipment operating costs, and costs for an
operator, and if necessary equipment support crew. Care needs to be exercised in
checking how a rental arrangement is written. Sometimes operators are furnished
in a rental agreement. In that case, the operator and/or support crew have to be
removed from equipment rates and included on the force account form as hourly labor.
Equipment Time Charges
Charging equipment project time will be as follows:
A. Equipment on the Project
B. Equipment not on the Project
C. Standby Time
Standby time will not be charged for:
D. Set-up Time
Chargeable Project Costs
As previously noted, rental rates apply to equipment rented or leased for specific
extra work items. Equipment often requires highly specialized (not common) attachments
to functionally perform the work needed. Rental rates for these attachments will be
calculated in the same manner as if they were a separate piece of equipment. For example:
A dozer blade would not be considered a specialized attachment for a dozer. However, a
special rock ripper for a dozer or a drill table for a crane (used to install drilled
shafts) would be considered specialized attachments.
A. Rental Rate Blue Book
EQUATION 1 |
Project cost is the hourly equipment rental rate (W), calculated above, times the number of hours charged for that piece during the project. This value is combined with any other extra work equipment costs and entered in the "Equipment" column on a Statement of Force Account. NOTE: Operator wages will be included with other "labor" costs on the Force Account sheet.
B. Standby Costs
EQUATION 2 |
Where:
C. Set-up Costs
D. Mobilization Costs
Force Account Sheets (Form 181213)
Equipment force account sheets (Form 181213) completed and signed by the contractor at the end
of each day document hours charged to equipment for that day. After the ordered extra work has
been completed, total hours charged for equipment can be combined and tabulated on a summary
force account sheet.
2.36 CHANGE ORDERS (FORM 830240)
Change Orders are used to:
Policy for Change Orders
A. Contractor Markup
Contract Unit Price. Change Orders covering overrun/underrun of items at contract unit price are NOT eligible for any additive. This includes work which was done by a subcontractor. The contract unit price should have already considered any necessary additives for administrative expenses.
A contractor may request a price adjustment to recover lost administration expense for underruns amounting to more than 25% of the bid amount for a major item of work. A contractor is allowed to recover that portion of lost administration expense represented by the difference between the actual quantity and 75% of the original contract quantity.
Price adjustment may be made to reduce the cost of major items of work which overrun by more than 25%, since the contractor should have already included overhead expenses in their bid. Overrun price adjustments apply to only that portion/quantity which is more than 125%.
Agreed Unit Price. Change Orders, based on an agreed unit price, or lump sum, shall have overhead considered as a part of the negotiation. The agreed unit price may include the cost of overhead for handling subcontracted items. It may be included in lump sum items if justified. However, if negotiations specifically excluded markup, the item may be shown as a separate entry on a cost workup sheet.
Force Account. Specified force account percentages for labor, material and equipment are intended to cover all costs that a contractor may incur due to the work, regardless of who does that work (prime or subcontractor). Force account work to a subcontractor will be authorized for additional administration percentage to a prime.
B. Situations that require processing a Change Order:
C. Price adjustments which reduce payment for an item are occasionally charged because material or quality of work is below minimum specified standard. These adjustments are applied when the project engineer has determined a problem that lacks a level of severity warranting removal and replacement. However, the problem does affect life cycle costs or could cause premature maintenance costs. For example: Rain damage, out of tolerance slump and/or air content, deficient smoothness, and insufficient pavement thickness.
On the other hand, price adjustments could provide an "incentive or reward" for exceptional work. In these cases, a project value is added due to increased diligence on the contractor's part. Examples are exceptional smoothness and extra pavement thickness.
D. Mutual benefit agreements require a Change Order to document changes.
E. Reducing the final quantity of an item to zero requires a Change Order if the original contract quantity is $50,000 or more.
F. Settlement of liquidated damages (See Construction Manual 2.34). Contract proposals will list a daily rate (dollar value) for liquidated damages. Change Orders written for liquidated damage assessments are written as non-substantial for Iowa DOT work. Refer to Incentive/Disincentive provisions below.
G. Incentive/Disincentive (I/D) provisions are included to provide the contractor with an "incentive" to complete a project early or a “disincentive” if the project is completed late. I/D provisions will list daily rates to be applied to "critical closure" times. Change Orders written for incentive/disincentive payments for early/late completion are considered substantial.
H. Value Engineering proposals are encouraged for all aspects of Iowa DOT work. (Refer to Value Engineering later in this section.) Change Orders for implementing value engineering proposals are Substantial and shall document the terms and changes being implemented.
I. External vouchers issued to a vendor, an outside governmental agency, or a third party that are chargeable to a project will require a Change Order. The Change Order must be prepared and forwarded for signature to whomever will generate the invoice. After the Change Order is signed, an external voucher can be processed based on an original invoice. For example: Payments to counties for haul roads will first require a Change Order written to the county, then an external voucher can be processed to pay haul road costs. The Change Order should be attached to the external voucher when it is submitted. In addition, a staff action shall be approved for material and equipment costs charged to a project greater than $50,000.
J. Items NOT Requiring a Change Order
K. Plan Revisions
It is imperative that project engineers actively pursue Change Order negotiations to an early conclusion, especially if proposed work involves public safety (guardrail, safety enhancement, etc.) or work related to a prolonged detour. Obviously, agreement on unit prices is desirable, however, there are times that work will have to proceed on a Force Account basis. In all cases, documented agreements on the Method of Measurement and Basis of Payment for items must be obtained before the Change Order is written. NOTE: No work can begin until the contractor has either agreed to a Change Order or agreed to a basis of computing force account costs.
Change Order Classification
and Authorization
Change Orders are divided into two classifications, substantial and nonsubstantial.
These classifications are further divided into Federal participating and Federal
nonparticipating. Project engineers are to identify each Change Order as either
substantial/nonsubstantial and participating/nonparticipating. Once a Change Order
has been classified there are specific approvals, based on a classification, which
must be obtained.
With the exception of change orders involving extension of project limits, all substantial change orders require the approval of the Office of Construction. The District Engineer will provide final approval authority for substantial change orders on projects where the project limits are extended with extra costs greater than $50,000. In addition, FHWA concurrence is required for substantial change orders on contracts that have FHWA oversight. Refer to Appendix 2-31 for the Change Order Authorization Matrix.
The FHWA will have project oversight (including approval of Substantial Change Orders) on
(Refer to PPM 130.01 for additional information about federal funding on specific types of projects.)
The following guidelines shall be used to determine classification and approvals needed prior to processing a Change Order.
A. Substantial
2. Authorization and Approval
District staff shall initiate a Staff Action for approval by the Division Director for contract modifications involving a net increase of $50,000 which meets one of the following conditions:
Interstate reconstruction contracts and other contracts with FHWA
oversight must also be approved by the FHWA Transportation Engineer
before any substantial extra work can be started. Concurrence may be
obtained by the:
a. Project engineer during a visit to the project by the FHWA Transportation
Engineer. (This method may not be applicable if time is an issue.)
b. District Construction Engineer contacting the Office of Construction for
assistance in obtaining FHWA concurrence.
c. District Construction Engineer contacting the FHWA Transportation Engineer
directly.
When an overrun is approaching $100,000 on any single item, the Office of Construction shall be advised so FHWA concurrence can be obtained, if required, before the $100,000 cost is exceeded.
Refer to "Preparation of Change Order" that follows. The original Change Order is sent to the District Construction Engineer for signature. After signing, the District Construction Engineer will forward the original Change Order and 2 copies to the Office of Construction for further processing. Once all signatures have been obtained, the Office of Construction will return three completed copies to the District Office. The District Office will retain one and forward two copies to the project engineer, one for filing and one for distribution to the contractor.
B. Nonsubstantial
Examples of nonsubstantial Change Orders are:
b. Lump sum agreements, force account, and agreed price settlements less than $50,000.
c. Change in contract quantity at contract unit price when variations from the estimated
plan quantities are not due to a plan or design change and do not equal or exceed $100,000.
d. Haul road costs less than $100,000 (Haul road costs are nonparticipating.).
e. Change Orders written to a Maintenance Office for project related expenditures. All such
costs are also nonparticipating.
f. Changes in project scope or limits where total costs associated to the change are less
than $10,000
g. Total deletion of a contract item that has a bid amount greater than
2. Authorization and Approval
After approval, the District Construction Engineer will return two copies to the project engineer, retain one copy, and forward the original and 1 copy to the Office of Construction.
3. Non-Substantial Contract Modifications on FHWA-Oversight Contracts (i.e. IM, IM-NHS, BRIFM, etc.)
C. Participating/Nonparticipating
Most items, on federally funded projects, are eligible for federal participation. REMEMBER: Always ask and obtain approval before proceeding. Examples of items which may not be participating are:
D. Administration Details
Preparation of Change Order
(Form 830240)
Project engineers are responsible to prepare one original "Change Order"
form, obtain the contractor's signature, sign themselves, and forward that original
to the District Construction Engineer (DCE) for signature. The DCE forwards the signed
original Change Order to the Office of Construction. The DCE shall include two copies
of substantial Change Orders for
FHWA oversight
projects and one copy of Change Orders for all other projects. Ultimately the original
Change Order is filed in the Office of Finance.
Each contract, on single project contracts, or each project on multi-project contracts requires preparation of separate Change Orders for changes or additions. If Change Orders are prepared listing both participating and nonparticipating items on one Change Order, there shall be a clear note provided indicating which items are participating.
Currently, there are two systems for processing change orders and contractor payment:
Refer to the FieldBook and FieldManager User Guides for instructions for generating Change Orders/Contract Modifications. The reason for proposed changes shall be included for existing and new items. The justification for costs shall be included for new items (Refer to the following instructions in Section C for Form 830240). In addition, the following information should be added to the top of the form:
The procedure for completing Change Orders in the Contract Construction Progress Voucher system follows:
The front side of the form may be completed using the PDF version form 830240 (dated 7-00) or the Word version 830240wd (dated 7-00). All information must be furnished (i.e. substantial/non-substantial and participating/non-participating designations).
It is important that the information is in the standard format because the data is manually entered into the Contractor Pay System.
Section A
Section A is used to provide a description of the work to be completed or the change
to be made. All descriptions should be brief and to the point. Typically, new items
(8XXX) added to a contract will need to identify new specifications, special design
details or standards which are implemented as a result of the change. Section A should
include that information. For example:
Section B
"Section B" provides space for a brief narrative of reasons (or background)
for ordering the extra work, adjustment, or changes outlined in Section A.
The explanation should be in sufficient detail and clarity to provide understandable reasons why the work or change is necessary. A statement such as "Extra Work ordered by the Engineer" or "As per plan revision" is not a sufficient explanation.
Back Side of Form
The Accounting I.D. must be included in the 5 spaces in the upper right hand corner.
For bridge and culvert projects, a “1" must be entered in the “Group” box.
Section C
The basis and justification for the cost of the extra work is to be explained in
Section C. An extension of contract unit price(s), and prices established in the
contract documents do not need further justification. However, agreed unit price(s),
agreed total price, lump sum, and force account basis do require justification.
Examples of justification could be:
If all or part of the cost is based on an actual invoice from the contractor, do NOT attach a copy of the invoice to the work order. Show the invoice cost on the work order and state: A copy of the invoice is filed with the project.
If costs for work cannot be agreed upon, the extra work must be performed on a force account basis. In such case, the Statement of Force Account (Form 181213) is used. Specification 1109.03B2 provides guidance and responsibilities for preparation of Force Account forms.
Section D
Changes to "original contract items" are entered in this section.
Department policy requires increases, decreases, or deletions to be sequentially
numbered beginning with 7001. NOTE: Change Orders written as "Mutual Benefit"
do not have entries in this section.
Section "D" is completed as follows:
NOTE: Care must be exercised to identify decreased and deleted contract items. Obviously, the amount is negative for these types of adjustments. To indicate "negative" values, the letters CR (for credit) must follow the numbers in both the “Quantity” and "Amount" column. Failure to correctly enter negative values could result in increased payments to the contractor, when in reality reduced payments were required.
Section E
Changes to the project which involve items NOT originally included in the contract
are entered in this section. Department policy requires additional, or new, items to be
sequentially numbered commencing with 8001. Items added by 8xxx will appear on the pay
voucher as an 8xxx item after the Change Order has been processed. Once an 8xxx item has
been added, changes to that item shall be considered as original contract items and processed
as 7xxx items.
Currently there are two 8xxx items which have special significance. 8998 is used solely for indicating liquidated damages and 8999 is used for stockpile of materials.
NOTE: Change Orders written as "Mutual Benefit" do not have entries in this section.
Section E is completed as follows:
Value Engineering
In accordance with Specification
1105.15 a contractor may submit a value engineering proposal to the project
engineer with copies to the District Office and the Office of Construction. The purpose
of value engineering is to encourage alternative, cost effective measures which produce
equal or better quality end products.
Value Engineering proposals will not be accepted for:
The written proposal shall have sufficient detail to be evaluated for compliance with the requirements and limitations of Specification 1105.15. The detail provided must also allow for reviewing how a proposal impacts the entire project. It shall include:
It is very important to pursue these requests quickly to maximize potential savings. Once a proposal is received, the project engineer should (a) discuss merits of VE proposal with the District Construction Engineer, and (b) initiate an office review and forward review comments to the Office of Construction within a week. The Office of Construction will coordinate the review with other offices, including selected section leaders (Design and/or Bridges & Structures) and FHWA if appropriate. Following this review the Office of Construction will notify the District Construction Engineer and project engineer of approval or disapproval, and any special considerations or requirements.
Following notification from the Office of Construction, the project engineer will prepare a written notification to the contractor outlining the review and conclusions of that review.
If a proposal is acceptable, this notification will form the basis for issuing a Change Order to implement conditions of the value engineering proposal. Therefore, a notification should include:
If a proposal is not approved, the notification needs to include reasons for rejection.
The Iowa DOT has established a goal of 10 days to complete the entire review and notification process.
2.37 PROJECT ACCEPTANCE AND AUTHORIZATION FOR FINAL PAYMENT
Form 830435 shall be completed and forwarded to the District Construction Engineer within one week of "field" completion and acceptance of the contract. In essence, this means construction work is complete and the contractor does not need to come back. However, processing Form 830435 should NOT be held up waiting for finalization of paperwork, including material certifications and/or "Change Orders."
A. Preparation
B. Disposition
Authorization For Final
Payment (Form 830436)
In executing this form, the project engineer certifies that all tests and
measurements have been received, documented, reviewed, and accepted or
properly adjusted through price adjustments. NOTE: Price adjustments relating
to any issue, on a particular contract, must be made before final payment is released.
Any measurements or test results for material incorporated into the project that
fall outside the specification limits are to be reported on a separate sheet or
sheets if needed and attached to the original copy of this form.
A. Preparation:
The blanks on Form 830436 are self-explanatory. Price adjustment(s) are entered in the space provided above the Project Engineer's signature block and a list of the non-complying tests shall be attached to the Form 436.
B. "Reasonably Close Conformity"
If the recommended price adjustment differs appreciably from the schedule, the recommendation should be submitted to the Office of Construction for approval. All price adjustments must be made using a Change Order. Unacceptable work (for any reason) which affects safety should be removed and replaced.
C. Noncomplying Tests
D. Disposition
2.38 CONTRACTOR EVALUATION REPORT
Evaluations shall be completed using the EXCEL version of the Contractor Evaluation Report. The EXCEL version of the form and instructions for completing the form and are available in W:\Highway\Construction\FieldManagerInfomation\ContractorEvaluations.
Upon completion, the evaluation forms are to be sent to the Office of Contracts (dot.contracts@dot.state.ia.us) as e-mail attachments. The data is imported into a database that contains rating information of all contractor evaluations.
The project engineer should furnish a copy of the evaluation to the contractor, either electronic or paper, and a copy to the District Construction Engineer, when requested.
The evaluation should be completed within 45 calendar days of the field completion date shown on Form 830435.
For evaluations of subcontractors, report type of work done by that subcontractor.
The intent of an evaluation is to report strength and/or weakness of a contractor's project related activities including paperwork, material documentation, attitude, and cooperation. Special attention should be given to a contractor rating below 50 points. Remarks should be included for any individual item(s) that is rated less than 50%. Also good remarks could be included when a contractor is given a high rating or is deserving for any other reason.
For contracts and subcontracts less than $20,000, the project engineer has an option of completing or not completing a contractor evaluation.
The Office of Contracts maintains a database of contractor evaluation ratings, reacts to low evaluations, and seeks to improve contractor project administration. Evaluations are also used as a factor to establish bidder qualifications. Therefore, it is very important that contractors are evaluated realistically, factually, and without bias. The rating system developed is intended to produce a rating of approximately 60 when the minimum acceptable performance requirements are met.
A series of less than satisfactory evaluations may be grounds for disqualifying bidders from further contracts.
It is anticipated that lower than average ratings would have been discussed at a meeting between the project engineer and contractor representatives prior to form submittal. A contractor should have an opportunity to discuss and understand why a low rating was given. Further, a contractor should be given (if requested) a critique of corrective actions which would prevent reoccurrence of low rating(s).