Sampling & Testing Guide-Minimum Frequency |
|||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
|||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
|||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
|||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
|||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
||||||
SOURCE INSPECTION |
|||||||||||||||||
Aggregate-Fine (4110) |
|
AS 209
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
Aggregate-Coarse (4115) |
|
AS 209 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Granular Backfill (4133) |
|
AS 209 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Portland Cement (4101) |
Quality |
AS 401 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Fly Ash (4108) |
Quality
|
AS 491.17 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Mixing Water (4102) |
Quality
|
|
|
|
|
|
|
V |
RCE |
1/source |
1pt |
CTRL |
|
Not required for potable water from Municipal Supply |
|||
GGBFS (Ground Granulated Blast Furnace Slag) |
Quality |
AS 491.14 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Air Entraining Admixture |
Quality |
AS 403 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Retarding Admixture |
Quality |
AS 403 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Water reducing Admixture |
Quality |
AS 403 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Curing Compound, White (4105) |
Lab Tested |
AS 405 |
|
|
|
|
|
V |
DME |
1/batch |
1qt |
CTRL |
|
Sample batches not previously reported or as required by DME |
|||
Curing Compound, Clear (4105) |
|
AS 405.07 |
|
|
|
|
|
|
|
|
|
|
|
|
|||
Sampling & Testing Guide-Minimum Frequency |
|||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
|||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
|||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
|||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
|||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMS |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
||||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
||||||||
SOURCE INSPECTION |
|||||||||||||||||||
Pre-formed Joint Sealer (4136) |
Lab-Tested |
AS 436.02 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Reinforcing Steel Bars (4151) |
Quality
|
AS 451 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Steel Pile (4167) |
Quality |
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Concrete Pile (4166) |
Quality |
AS 570 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Timber Pile (4165) |
Quality
|
Cert 462 AS |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
|
Treated-Cert 462 AS |
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Concrete Anchors |
Quality |
AS 453.09 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Epoxy Grout |
Quality |
AS 491.11 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Concrete Sealer |
Quality |
AS 491.12 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Subdrain Pipe (4143) |
Quality |
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Neoprene Bearing Pads (4195) |
|
AS 495.03 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Bronze Bearing Plates (4190.03) |
|
AS Cert |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Sampling & Testing Guide-Minimum Frequency |
|||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
|||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
|||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
|||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
|||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
||||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
||||||||
SOURCE INSPECTION |
|||||||||||||||||||
Steel Masonry Plate (4152) |
|
AS Cert |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Precast Units (2407) |
Quality |
AS 570 |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Anchor Bolts (lighting, signing, handrail, structures) (4153) |
Lab Tested |
ASD |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Structural Steel (4152) |
Quality |
Cert |
|
|
|
|
|
|
|
|
|
|
|
Monitor Sample According to plans or other instructions |
|||||
Aluminum & Steel Bridge Rail & Anchor Assembly |
|
ASD |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Conduit (Electrical) (4185.10)) Steel |
|
AS |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Conduit (Plastic) (4185.10) |
Lab Tested |
|
|
|
|
|
|
V |
DME |
1/size |
4’ |
CTRL |
|
|
|||||
Bentonite |
|
Visual |
|
|
|
|
|
|
|
|
|
|
|
|
|||||
Flowable Mortar |
Lab Tested
|
Trial Mix |
|
|
|
|
|
|
|
|
|
|
|
Tested by DME |
|||||
Fabric Formed Revetment |
|
Approved 375 Trial Mix |
|
|
|
|
|
|
|
|
|
|
|
Tested by DME |
|||||
Sampling & Testing Guide-Minimum Frequency |
||||||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
||||||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
||||||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
||||||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
||||||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
|||||||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
|||||||||||
PLANT INSPECTION |
||||||||||||||||||||||
Aggregate- Fine (4110) |
Gradation Deck |
CONTR |
CONTR |
800240
|
V
IA |
RCE/ CONTR |
Sample & Test 1/deck pour |
RCE
DME |
Plant Monitor Workbook |
See IM 528 |
||||||||||||
|
Gradation All other |
|
CONTR |
CONTR |
V
IA |
RCE/ CONTR
1/project |
Sample 1/wk Test 1st day +20% |
RCE
DME |
Plant Monitor Workbook |
See IM 528
Systems approach applicable |
||||||||||||
|
Moisture |
CONTR |
CONTR |
|
|
|
|
|
|
See IM 528 if Moisture Probe is used |
||||||||||||
|
Sp. Gr. |
CONTR |
CONTR |
|
|
|
|
|
|
|
||||||||||||
|
Quality |
AS 209 |
|
|
|
|
|
|
|
|
|
|
|
|||||||||
Aggregate- Coarse (4115) |
Gradation Deck |
CONTR |
CONTR |
V
IA |
RCE/ CONTR |
Sample & Test 1/deck pour |
RCE
DME |
Plant Monitor Workbook |
See IM 528 |
|||||||||||||
|
Gradation All other |
|
CONTR |
CONTR |
V
IA |
RCE/ CONTR
1/project |
Sample 1/wk Test 1st day +20% |
RCE
DME |
Plant Monitor Workbook |
See IM 528
Systems approach applicable |
||||||||||||
|
Moisture |
CONTR |
2000gm |
CONTR |
|
|
|
|
|
|
|
|||||||||||
|
Sp. Gr. |
CONTR |
2000gm |
CONTR |
|
|
|
|
|
|
|
|||||||||||
|
Quality |
AS 209 |
|
|
|
|
V |
DME |
1/1000 cy |
50 lb |
CTRL |
|
(1) |
|||||||||
Portland Cement |
w/c ratio |
|
CONTR |
1/pour |
|
CONTR |
|
|
|
|
|
|
|
|||||||||
Quality |
AS Cert |
|
|
|
|
V |
DME |
1/1000 cy |
15 lb |
CTRL |
|
(1) |
||||||||||
Sampling & Testing Guide-Minimum Frequency |
||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
|||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
|||||||
PLANT INSPECTION |
||||||||||||||||||
Fly Ash |
Quality |
AS Cert |
|
Each Load |
|
|
800240 |
|
|
|
|
|
|
|
||||
GGBFS(Ground Granulated Blast Furnace Slag) |
Quality |
AS Cert |
|
Each Load |
|
|
|
|
|
|
|
|
|
|||||
Air-Entraining Admixture (4103) |
|
AS 403 |
|
|
|
|
|
V |
RCE |
1/batch |
1pt |
CTRL |
|
(1) Sample lots/batches not previously reported or as required by DME |
||||
Retarding Admixture |
|
AS 403 |
|
|
|
|
|
V |
RCE |
1/batch |
1pt |
CTRL |
|
|||||
Water Reducing Admixture (4103) |
|
AS 403 |
|
|
|
|
|
V |
RCE |
1/batch |
1pt |
CTRL |
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||
GRADE INSPECTION |
||||||||||||||||||
Plastic Concrete |
Air Content |
|
|
|
|
E145* |
V IA |
RCE |
1/30 cy |
|
RCE DME |
|
If >350 cy placement, DME may increase to 1/50 cy, if consistent during first 90 cy |
|||||
|
Slump |
|
|
|
|
V IA |
RCE |
1/30 cy |
|
RCE DME |
|
|
||||||
|
Beams |
|
|
|
|
|
RCE |
2/placement |
|
RCE |
|
If required per 2403 |
||||||
|
Cylinders |
|
|
|
|
|
|
|
DME
|
|
|
DME |
|
See Note |
||||
Sampling & Testing Guide-Minimum Frequency |
|||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
|||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
|||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
|||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
|||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
||||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TES BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
||||||||
GRADE INSPECTION |
|||||||||||||||||||
Reinforcing Steel (4151) |
Quality |
AS Cert |
|
Each Shipment |
|
|
Field Book |
V |
DME |
IM 451 |
6 ft |
CTRL |
|
|
|||||
Reinforcing Steel Epoxy Coated (4151) |
Quality |
AS Cert |
|
Each Shipment |
|
|
Field Book |
V |
DME |
1 bar |
6 ft |
CTRL |
|
Will be verification tested for coating |
|||||
Reinforcing Stainless Steel (4151) |
Quality |
AS Cert |
|
Each Shipment |
|
|
Field Book |
V |
DME |
6 ft |
CTRL |
|
|
||||||
Steel Pile (4167) |
Quality |
AS Cert |
|
Each Heat |
|
|
Field Book |
|
DME |
|
CTRL |
|
|
||||||
Timber Pile (4165) |
Quality |
AS 462 Cert |
|
|
|
|
|
V |
DME |
|
CTRL |
|
No grade requirement Charge numbers on butt end. |
||||||
Anchor Bolts (lighting, signing, handrail, structures) |
Lab Tested |
ASD |
|
|
|
|
|
V |
DME |
1/project |
1 bolt w/nut & washer |
CTRL |
|
Sample only if not source inspected |
|||||
Steel Masonry Plates (4152) |
|
ASD Cert |
|
Each Shipment |
|
|
Field Book |
|
|
|
|
|
|
Approved by Materials Department |
|||||
Bronze Bearing Plates (4190.03) |
Lab Tested |
|
|
|
|
|
|
V |
DME |
1/project |
1 only |
CTRL |
|
Sample only if not source inspected |
|||||
Neoprene Bearing Pads (4195) |
|
AS 495.03 |
|
Each Shipment |
|
|
820905 |
|
|
|
|
|
|
|
|||||
Alum. Bridge Rail & Anchor Assembly |
|
ASD |
|
Each Shipment |
|
|
Field Book |
|
|
|
|
|
|
Approved By Materials Dept. |
|||||
Drains (Std Steel Pipe)(as per plan) |
Dimensions Galvanized |
ASD Visual |
|
|
|
|
|
V |
DME |
1/project |
|
DME |
|
|
|||||
Sampling & Testing Guide-Minimum Frequency |
||||||||||||||||||||
STRUCTURAL CONCRETE, REINFORCEMENT, FOUNDATIONS & SUBSTRUCTURES, |
||||||||||||||||||||
CONCRETE STRUCTURES, CONCRETE FLOORS, & CONCRETE BOX, |
||||||||||||||||||||
October 21, 2014 |
ARCH & CIRCULAR CULVERTS |
Matls. IM 204 |
||||||||||||||||||
Supersedes April 15, 2014 |
Sections 2403, 2404, 2405, 2406, 2412, & 2415 |
Appendix H (US) Units |
||||||||||||||||||
MATERIAL OR CONSTRUCTION ITEM |
TESTS |
METHOD OF ACCEPTANCE & RELATED IMs |
QUALITY CONTROL |
INDEPENDENT ASSURANCE& VERIFICATION S&T |
REMARKS
|
|||||||||||||||
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
S&T TYPE |
SAMPLE BY |
FREQ. |
SAMPLE SIZE |
TEST BY |
REPORT |
|
|||||||||
GRADE INSPECTION |
||||||||||||||||||||
Timber (4162) & Lumber (4163) |
Quality |
AS 462 Treated-Cert |
|
|
|
|
|
|
|
|
|
|
|
|
||||||
Subdrain Pipe (4143) |
Quality |
|
Each Shipment |
|
|
|
|
|
|
|
|
|
|
|||||||
Flowable Mortar (2506) |
Flow Test |
|
|
|
|
|
V |
RCE |
1/4 hours (critical) Visual (noncritical) |
|
RCE |
Plant Report |
Mix Design approval by DME Lab mix for critical flow only |
|||||||
Grout for Stone Revetment 2507 and |
Air Content |
|
|
|
|
|
V |
RCE |
1/half day |
|
|
Plant Report |
Fabric Formed Mix Design approval by DME |
|||||||
Flow Test |
|
|
|
|
|
V |
RCE |
1/half day |
|
|
|
Fabric Formed Revetment Only |
||||||||
Compressive Strength |
|
|
|
|
|
|
|
|
|
|
|
Only when required by the DME |
||||||||
Bentonite |
Flow Test |
Visual 375 |
|
|
|
RCE |
|
|
|
|
|
|
|
|
||||||
Hardened Concrete |
Smoothness
|
CONTR |
100% |
|
CONTR |
821301 |
V |
DME |
10% |
|
DME |
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||